Plate-welded/stitch-welded cross

Plate-welded/fabricated-welded four-way joints are mainly used in large-diameter, medium-and-low-pressure, normal-temperature, normal-pressure, municipal civil, water conservancy, and industrial large-scale pipeline systems. Their core func

Plate-welded/stitch-welded cross - Plate-welded butt-welded four-way dedicated to ultra-large diameter, medium-low pr...

Plate-welded/stitch-welded cross

Plate-welded/fabricated-welded four-way joints are mainly used in large-diameter, medium-and-low-pressure, normal-temperature, normal-pressure, municipal civil, water conservancy, and industrial large-scale pipeline systems. Their core func

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Inquiry

  • Plate-welded and stitch-welded cross fittings have six core engineering selling points: ultra-large diameter with no upper limit, full-size non-standard customization, large-flow adaptability, flexible construction period, extremely high co
  • They are an irreplaceable advantageous product for large-diameter pipelines. First
  • Break through the limits of one-piece forming equipment
  • Can produce DN600–DN4000 extra-large cross fittings
  • Covers all large-diameter pipeline needs

Detailed Introduction

Plate-welded cross, also known as spliced-welded cross, rolled-welded cross or steel plate assembled-welded cross, is a welded pipe fitting we produce to meet the needs of four-way diversion, confluence, main pipe branching and pipe network node conversion for ultra-large diameter pipelines. Compared with integrated forming processes such as hot pushing, hydraulic bulging and integral forging, the plate-welded spliced-welding process is not limited by mold size and can produce specifications from DN600 to DN4000, with wall thickness covering 6mm to 60mm, and supports non-standard structures such as equal diameter and reducing, eccentric reducing, inclined cross, and extended straight pipe sections. The products implement welding pipe fitting standards such as GB/T13401, ASME B16.9, SH/T3408, DIN, etc., and the pressure-bearing capacity is suitable for atmospheric pressure, low pressure and medium pressure working conditions from 0.6MPa to 4.0MPa, used for conveying non-flammable, non-explosive, non-ultra-high-pressure media such as tap water, sewage, rainwater, circulating water, low-pressure gas, ventilation flue gas and ordinary industrial fluids. Commonly used materials include Q235B, Q345B low alloy, 20# carbon steel, 304/316L stainless steel and weathering steel, and the connection method is standard butt-welding bevel.

  • Solving the gap in large-diameter processes: hot pushing, hydraulic bulging and forged crosses are limited by equipment and molds and can only be made in small and medium diameters. Ultra-large diameter crosses above DN600 are currently mainly produced by the steel plate rolling and spliced-welding process, and we can cover specifications from DN600 to DN4000.
  • Full-size non-standard customization: supports on-demand production of any wall thickness, any reducing ratio, any length and special-shaped structures, can make eccentric reducing, inclined cross, multi-specification special-shaped diversion cross, and can also perform one-to-one replication according to construction drawings or measured data of old pipe networks.
  • Material selection covers common working conditions: can customize Q235B, Q345B low alloy, 20# carbon steel, 304/316L stainless steel, weathering steel and special low-carbon steel, suitable for different media conditions such as water transmission, sewage, corrosion and low temperature.
  • Clear pressure-bearing and medium positioning: suitable for atmospheric pressure, low pressure and medium pressure working conditions from 0.6MPa to 4.0MPa, mainly for large-flow, large-diameter, normal-temperature and medium-temperature fluid transportation, not suitable for high-temperature, high-pressure, flammable and explosive, and ultra-precision clean pipeline systems.
  • Factory inspection and warranty: before leaving the factory, products undergo full inspection of weld seam flaw detection, hydrostatic pressure test, dimension recheck and appearance anti-corrosion; genuine products enjoy a 12-month official warranty. During the warranty period, problems such as weld seam cracking, leakage, structural deformation, material inconsistency and anti-corrosion peeling caused by non-human reasons can be repaired, remade or reissued free of charge.
  • Flexible minimum order and delivery time: conventional DN600-DN1200 standard wall thickness, conventional material general-purpose plate-welded crosses support a minimum order of 1 piece; the warehouse keeps regular carbon steel standard parts from DN600 to DN1000 in stock, which can be shipped within 48 hours after order confirmation, and ultra-large non-standard customization is scheduled according to the project.
Product NamePlate-welded / Fabricated Cross
Product CategoryCross
CustomizationThe factory has one-stop deep non-standard customization capability for full-size plate-welded crosses of ultra-large diameter, specializing in customization needs for large-diameter, special-shaped and non-standard working conditions that integrated forming processes cannot achieve. Supports any customization of full diameters from DN600 to DN4000, processing of any wall thickness from 6mm to 60mm on demand, and can produce non-standard reducing ratio, eccentric reducing, long and short section non-standard plate-welded crosses. Materials can be customized as Q235B, Q345B low alloy, 20# carbon steel, 304/316L stainless steel, weathering steel, special low-carbon steel, suitable for complex working conditions such as water transmission, sewage, corrosion and low temperature. Can customize extended straight pipe sections, non-standard bevel angles, special-shaped transition structures, inclined crosses, and multi-specification special-shaped diversion crosses. Surface processes can be customized as ordinary anti-rust paint, heavy anti-
MOQPlate-welded and butt-welded four-way fittings adopt a large-diameter engineering flexible custom minimum order mode, adapting to diverse procurement needs such as municipal sporadic repair parts, pipeline network emergency repairs, sample submission for inspection, single-node renovation, and large-scale batch engineering centralized procurement. Conventional DN600–DN1200 standard wall thickness, conventional material general-purpose plate-welded four-way fittings support a minimum order of 1 piece, fully meeting construction site single-point emergency repairs, pipeline network local renovation, pipeline
Lead TimePlate-welded and butt-welded four-way fittings establish a three-tier delivery system of conventional in-stock replenishment, standard batch production, and super-large non-standard customization, precisely adapting to the industry characteristics of municipal water conservancy projects such as tight schedules, many customizations, large diameters, and rush construction periods. The warehouse keeps DN600–DN1000 conventional carbon steel standard plate-welded four-way fittings in stock, and ships quickly within 48 hours after order confirmation, meeting construction site emergency repairs, receiving
PackagingPlate-welded and butt-welded four-way fittings belong to super-large-diameter heavy industrial welded pipe fittings, with large volume, high dead weight, and precise bevels. Transportation focuses on protecting pipe mouth bevels, welding end faces, and external anti-corrosion layers, avoiding collision deformation, bevel damage, paint peeling, and transportation rust. Before leaving the factory, all products undergo sandblasting and rust removal, welding seam grinding and smoothing, and removal of welding slag and burrs. Carbon steel products are sprayed with multi-layer industrial anti-corrosion and anti-rust paint, while stainless steel products undergo pickling passivation, degreasing, and cleaning treatment. All pipe mouth welding bevels are equipped with custom thickened anti-collision protective rings and hard end cap protection, completely preventing long-distance transportation collisions, corner chipping, port deformation, and mortar and debris entering the pipe. Large-diameter heavy four-way fittings adopt whole-machine solid wood pallets, multi-point steel band locking, and bottom load-bearing reinforcement processes, with external multi-layer waterproof wrapping film and rainproof cloth overall wrapping, moisture-proof and anti-
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BrandGuojie

Applications

  • Municipal water supply and drainage main pipeline network: used for super-large-diameter four-way diversion nodes in urban main water supply pipelines, rainwater and sewage diversion main pipes, urban ring road pipeline networks, and large community centralized water supply pipeline networks.
  • Water conservancy water diversion projects: used for branch and confluence parts of reservoir water diversion main pipelines, cross-regional water diversion projects, large-diameter four-way fittings at pump station inlets and outlets, and river regulation water transmission main pipes.
  • Sewage treatment and reclaimed water reuse: used for large-flow pipeline diversion systems of sewage treatment plant inlet and outlet main pipes, sludge pipelines, and reclaimed water reuse, adapting to large-diameter sewage pipeline nodes.
  • Heating and HVAC pipeline networks: used for large-diameter branch nodes of low-pressure heating circulating water and large HVAC main pipeline networks, adapting to normal-temperature and medium-temperature fluid transmission working conditions.
  • Large industrial infrastructure and old pipeline network renovation: used for super-large-diameter four-way fitting replacement and node conversion in large industrial park pipelines, power plant circulating water pipelines, and old city pipeline network renewal.
  • Overseas large-scale infrastructure projects: supports foreign trade orders, and can provide fumigated solid wood pallets, English shipping marks, bilingual packing lists, and waterproof premium protective packaging, suitable for full-vehicle land transportation and ocean shipping.

Procurement & Delivery

Plate-welded/fabricated-welded equal tees are supplied according to the flexible customization model for large-diameter engineering. Conventional DN600–DN1200 standard wall thickness, conventional material general-purpose parts support a minimum order of 1 piece, and can be used for single-point emergency repairs at construction sites, local pipeline network renovation, or sample submission for inspection; large-scale batch engineering centralized procurement is scheduled according to the project. The warehouse keeps in stock conventional carbon steel standard plate-welded equal tees of DN600–DN1000, shipped within 48 hours after order confirmation; the delivery time of oversized non-standard customized parts is determined according to diameter, wall thickness, material, and quantity, please contact us to confirm the production schedule. Before leaving the factory, the products are sandblasted for rust removal, weld seams are ground, and weld slag and burrs are removed. Carbon steel parts are sprayed with multi-layer industrial anti-corrosion and anti-rust paint, and stainless steel parts are pickled and passivated. All pipe-end welding grooves are equipped with custom thickened anti-collision protective rings and hard end caps. Large-diameter heavy-duty equal tees use whole-machine solid wood pallets, multi-point steel strap locking, and bottom load-bearing reinforcement, with the exterior wrapped overall in multi-layer waterproof stretch film and rainproof cloth. The outer side of the product is sprayed with specifications, material, wall thickness, standard, engineering number, and heat number, and the markings are traceable. Foreign trade orders can be provided with fumigated solid wood pallets, English shipping marks, bilingual packing lists, and waterproof premium protective packaging, suitable for full-vehicle land transportation, ocean shipping, and long-distance multi-frequency loading and unloading.

Service & Support

In the pre-sales stage, we can assist with large-diameter working condition selection, wall thickness and pressure matching, anti-corrosion scheme recommendations, non-standard drawing optimization, and engineering budget guidance. You can provide construction drawings, engineering technical agreements, or measured data of old pipeline networks, and we will accurately replicate production one-to-one according to the drawings, and can also laser-engrave engineering numbers, specification parameters, and LOGO markings. In the in-sales stage, we track the progress of rolling, welding, flaw detection, anti-corrosion, and premium packaging and shipment. In the after-sales stage, we provide on-site welding and installation guidance, pipeline pressure testing and commissioning, troubleshooting, and operation and maintenance technical support. Before leaving the factory, 100% of products undergo full inspection of weld seam flaw detection, hydrostatic pressure testing, dimension rechecking, and appearance anti-corrosion. Genuine products uniformly enjoy a 12-month official warranty; within the warranty period, for non-human-caused overpressure or improper installation and use, if quality problems such as weld seam cracking, leakage, structural deformation, material mismatch, or anti-corrosion coating falling off occur, free repair, free remanufacturing, and free replacement shipment are provided. Unused standard products support seven-day no-reason return and exchange, after-sales response within 2 hours, and lifetime free technical consultation services for large-diameter welded pipe fittings.

FAQ

What is the biggest difference between plate-welded equal tees and hot-pushed, hydraulic, and forged equal tees?

Plate-welded equal tees are formed by rolling steel plates and fabricated welding, not limited by the mold size of integrated forming equipment, and are mainly used for medium- and low-pressure working conditions with ultra-large diameters above DN600, with no upper limit on diameter and capable of non-standard customization. Hot-pushed, hydraulic bulging, and forged equal tees are all integrated forming processes, limited by equipment molds and only suitable for small- and medium-diameter and high-pressure clean working conditions, and cannot produce large-diameter pipe fittings. Large-diameter municipal water conservancy projects currently mainly use plate-welded fabricated-welded equal tees.

What is the largest diameter of plate-welded equal tees you can produce? Can wall thickness and material be customized?

We can produce plate-welded equal tees with diameters of DN600–DN4000, with wall thickness covering 6mm–60mm, and support customization of any wall thickness, any reducing ratio, any length, and special-shaped structures. Material options include Q235B, Q345B low alloy, 20# carbon steel, 304/316L stainless steel, weathering steel, and special low-carbon steel. For specific combination schemes of diameter, wall thickness, and material, please contact us to confirm.

What pressure and media are plate-welded equal tees suitable for?

The product is pressure-adapted for atmospheric pressure, low-pressure, and medium-pressure working conditions of 0.6MPa–4.0MPa, and is used to transport non-flammable, non-explosive, non-ultra-high-pressure media such as tap water, sewage, rainwater, circulating water, low-pressure gas, ventilation smoke, and ordinary industrial fluids. It is not suitable for high-temperature, high-pressure, flammable and explosive, or ultra-precision clean pipeline systems. If your working condition parameters exceed the above range, please contact us to confirm whether there is a corresponding solution.

How are the minimum order quantity and delivery time arranged?

Conventional DN600–DN1200 standard wall thickness, conventional material general plate-welded cross fittings support a minimum order of 1 piece, and can be used for single-point emergency repair at construction sites or local renovation of pipeline networks. The warehouse regularly stocks DN600–DN1000 conventional carbon steel standard parts in stock, and ships within 48 hours after order confirmation. The delivery time for oversized non-standard custom parts is determined according to diameter, wall thickness, material, and quantity; please contact us to confirm the production scheduling cycle.

What inspections are carried out before the product leaves the factory? What does the warranty cover?

Before leaving the factory, 100% of plate-welded cross fittings undergo full inspection of weld seam flaw detection, hydrostatic pressure testing, dimensional rechecking, and appearance anti-corrosion inspection. Genuine products uniformly enjoy a 12-month official warranty. During the warranty period, for non-human-caused overpressure or improper installation and use, any quality problems such as weld seam cracking, leakage, structural deformation, material inconsistency, or anti-corrosion coating peeling will be repaired free of charge, remade free of charge, and replaced free of charge. Unused standard products support seven-day no-reason return and exchange.

Can customization be made according to drawings or on-site measured data? What surface anti-corrosion options are available?

Yes. We support one-to-one precise reproduction production according to construction drawings, engineering technical agreements, or measured data from old pipeline networks. We can produce special-shaped structures such as eccentric reducers, inclined crosses, extended straight pipe sections, and non-standard bevel angles, and can laser-engrave engineering numbers, specification parameters, and LOGO marks. Surface processes can be selected from ordinary anti-rust paint, heavy-duty anti-corrosion epoxy coal tar pitch, three-layer PE anti-corrosion, acid pickling passivation, and mirror polishing. Please provide drawings or measured data so that we can confirm the solution.

How are packaging and transportation handled for foreign trade orders?

For foreign trade orders, fumigated solid wood pallets, English shipping marks, bilingual packing lists, and waterproof premium protective packaging can be provided. All pipe end welding bevels are fitted with custom thickened anti-collision protective rings and hard end caps. Large-diameter heavy-duty four-way fittings use full-machine solid wood pallets, multi-point steel strap locking, and bottom load-bearing reinforcement, with the exterior fully wrapped in multi-layer waterproof stretch film and rainproof tarpaulin, suitable for full-vehicle land transportation, ocean shipping, and long-distance multi-frequency loading and unloading.

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