TOL Threaded Branch Outlet

The TOL threaded branch outlet is a threaded branch pipe fitting for high-pressure pipelines featuring non-destructive tapping, self-contained reinforcement, and weld-free quick connection. It is mainly used to lead out various miniature fu

TOL Threaded Branch Outlet - TOL threaded branch outlet is designed for high-pressure, micro branch, frequent disasse...

TOL Threaded Branch Outlet

The TOL threaded branch outlet is a threaded branch pipe fitting for high-pressure pipelines featuring non-destructive tapping, self-contained reinforcement, and weld-free quick connection. It is mainly used to lead out various miniature fu

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  • The core advantages of the TOL threaded branch outlet are integral forging with built-in reinforcement, direct threaded connection without welding, easy disassembly and assembly, extremely small footprint, zero maintenance cost, and extreme
  • Perfectly suited for high-pressure micro branch working conditions. Integrally hot-forged and formed with no spliced welds, dense and uniform material, no sand holes or air pores
  • Structural strength and pressure resistance stability far exceed welded and spliced pipe fittings
  • Completely solves the common problems of insufficient strength and easy leakage in high-pressure threaded connections of small pipes. The saddle arc surface precisely fits the outer wall of the main pipe
  • Uniform stress distribution after welding

Detailed Introduction

TOL threaded branch outlet (Threadolet) is formed by integral die forging, with the saddle arc surface at the bottom welded and fixed to the outer wall of the main pipe, and the upper end has built-in NPT or BSPT tapered pipe threads, so branch pipes and instrument valves can be directly connected by threads without the need for on-site secondary welding. Pressure ratings cover 3000LB and 6000LB, main pipe from NPS2 to NPS48, branch from NPS1/8 to NPS4. Materials include carbon steel A105, low-temperature steel LF2, stainless steel 304/316L, alloy steel F11/F22, and duplex steel. It is mainly used for leading out small-diameter functional points such as pressure gauge connections, drain and vent, and online sampling on high-pressure pipelines, and is suitable for pipe rack environments that require frequent disassembly and assembly of instruments and have compact space.

  • Integrally forged with no spliced welds, dense material, and structural strength higher than welded spliced pipe fittings
  • The tapered thread at the upper end has high precision, instrument valves can be directly screwed on, no hot work welding is required, and disassembly and assembly are convenient
  • The saddle arc surface fits the outer wall of the main pipe, stress is dispersed after welding, and it complies with equal-area reinforcement specifications such as MSS SP-97
  • Pressure ratings 3000LB and 6000LB are optional, suitable for SCH80, SCH160, and XXS thickened wall thicknesses
  • Thread types support NPT, BSPT, and RC, and non-standard thread profiles can be customized to suit instrument interfaces of various countries
  • Mainstream specifications of carbon steel and stainless steel are kept in stock, and regular orders are shipped within 24 hours
Product NameTOL Threaded Branch Outlet
Product CategoryContact Us to Confirm
StandardsMSS SP‑97, ASME B16.11, GB/T19326; pressure rating: 3000LB, 6000LB; suitable wall thickness: SCH80, SCH160, XXS thickened high-pressure wall thickness; diameter range: main pipe NPS2‑NPS48, branch NPS1/8‑NPS4; thread type: NPT American tapered pipe thread, BSPT British tapered pipe thread, RC pipe thread (non-standard thread profiles can be customized); structural types: equal-diameter threaded branch outlet, reducing threaded branch outlet, extended-neck insulation type, high-pressure thickened type; connection method: main pipe saddle fillet welding, branch end threaded connection; forming process: integral die forging one-piece forming, precision CNC thread turning; inspection standard: 100% PT penetrant testing
CustomizationOur factory possesses full-dimensional heavy-industry high-end non-standard customization capabilities for TOL threaded branch outlets, and can comprehensively meet the supporting needs of high-pressure instrument piping networks at home and abroad, special working conditions, old pipeline renovation, and overseas non-standard project supporting requirements. We can customize any non-standard reducing ratio, extra-large main pipe with extra-small branch pipe, and ultra-high-pressure thickened and reinforced TOL threaded branch outlets, suitable for severe high-pressure micro branch working conditions. We support full-category thread customization, including NPT, BSPT, RC, G pipe threads, and various non-standard special thread profiles, adapting to the connection needs of imported instrument valves and fittings from various countries. We support structural customization, including extended-neck insulation-specific models, non-standard arc surface curvature, and thickened body reinforcement structures, adapting to on-site insulation construction and special thick-wall pipeline fitting needs. We support special surface process customization, including heavy-duty anti-corrosion
MOQOur factory's TOL threaded branch outlets adopt a foreign-trade flexible low-threshold minimum order mechanism, adapting to heavy-industry procurement of both large and small batches at home and abroad, with flexible ordering and no mandatory threshold. For conventional carbon steel A105 3000LB/6000LB, NPT/BSPT standard thread mainstream small-diameter specifications, the MOQ is as low as 1 piece, which can fully meet engineering trial samples, instrument point supplementary installation, and old pipeline network technical
Lead TimeOur factory regularly stocks a massive inventory of TOL threaded branch outlets in national standards, American standards, conventional pressure ratings, conventional thread systems, and conventional diameters. Carbon steel and stainless steel mainstream equal-diameter and reducing models are fully stocked. In-stock orders are shipped extremely fast within 24 hours, quickly responding to overseas heavy-industry urgent orders, instrument piping network emergency repairs, project rush work, and procurement needs with tight schedules. For conventional standard batch orders, our own forging, precision
PackagingOur factory's TOL threaded branch outlets, as precision high-pressure threaded forged pipe fittings, adopt foreign-trade heavy-industry-grade refined protective export packaging, focusing on protecting precision thread profiles, saddle fitting arc surfaces, and machined end faces, preventing transportation impacts, thread stripping, corrosion, deformation, and dust ingress blocking holes. All products undergo professional anti-rust treatment before leaving the factory. Carbon steel parts are sprayed with long-acting industrial anti-rust oil, sealing the metal surface to isolate oxidation and corrosion; stainless steel parts undergo pickling and passivation and deoxidation treatment, adapting to ocean shipping salt-spray humid environments. All threaded ports are equipped with special plastic thread protectors, comprehensively protecting precision thread profiles from wear, deformation, and thread jamming; the bottom arc surface is affixed with shock-absorbing protective rubber pads to avoid wear on the fitting surface affecting welding precision. Each piece is individually wrapped in thickened bubble wrap and pearl cotton for all-around protection
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Applications

  • Threaded interface lead-out for pressure gauges and pressure transmitters on petrochemical high-pressure process pipelines
  • Branch connection for blowdown and vent points on steam pipe networks in thermal power plants
  • Rapid deployment of online sampling ports for coal chemical reactor units
  • Addition of pressure relief branches or instrument monitoring points on high-pressure natural gas pipelines
  • Micro branch renovation of old pipelines, enabling lead-out of threaded functional ports without cutting off the main pipe

Overview

TOL threaded branch outlet is an integrally forged 90° internally threaded branch pipe fitting. The bottom saddle arc surface is welded to the outer wall of the main pipe, and the upper end has a built-in tapered pipe thread, used to lead out small-diameter functional points on high-pressure pipelines. Branch pipes and instrument valves can be directly screwed on without secondary welding, suitable for pipe gallery environments requiring frequent instrument disassembly and assembly and with compact space. It complies with MSS SP-97, ASME B16.11, and GB/T19326 standards. Pressure ratings cover 3000LB and 6000LB, main pipe from NPS2 to NPS48, and branch pipe from NPS1/8 to NPS4.

Key Features

Integrally die-forged and formed, with no spliced weld seams, dense and uniform material, and structural strength higher than welded spliced pipe fittings. The upper end tapered thread is highly precise, allowing instrument valves to be directly screwed on, eliminating hot work construction and making disassembly and assembly convenient. The saddle arc surface precisely fits the outer wall of the main pipe, dispersing stress after welding, conforming to equal-area reinforcement specifications such as MSS SP-97, with no need for additional reinforcement plates. Thread types support NPT, BSPT, and RC, and non-standard thread profiles can be customized to adapt to instrument interfaces of various countries. Mainstream specifications in carbon steel and stainless steel are kept in regular stock, and regular orders are shipped within 24 hours.

Applications

Mainly used for pressure gauge interfaces on high-pressure process pipelines in petrochemicals, vent and drain points on steam pipe networks in thermal power plants, online sampling interfaces on reaction units in coal chemical industries, pressure relief branches on high-pressure natural gas pipelines, and miniature branches for temperature and pressure measurement in industrial units. Suitable for high-pressure pipe gallery scenarios with large main pipe diameters, small branch diameters, scattered and dense points, and the need for regular disassembly, assembly, and maintenance. Not suitable for large-diameter mainline splitting or core pipelines with ultra-high temperature and high-frequency alternating loads.

Specifications

Executive standards: MSS SP-97, ASME B16.11, GB/T19326. Pressure ratings: 3000LB, 6000LB. Size range: main pipe NPS2-NPS48, branch pipe NPS1/8-NPS4. Thread types: NPT, BSPT, RC, with customizable non-standard thread profiles. Materials: carbon steel A105, low-temperature steel LF2, stainless steel 304/316L, alloy steel F11/F22, duplex steel. Connection method: saddle fillet welding on the main pipe, threaded connection at the branch pipe end. Forming process: integral die forging, precision CNC thread turning. Nondestructive testing standard: 100% PT penetration testing. Applicable wall thickness: SCH80, SCH160, XXS.

Purchasing & Delivery

For conventional carbon steel A105 3000LB/6000LB, NPT/BSPT standard thread mainstream small-diameter specifications, MOQ is as low as 1 piece, which can meet the needs of engineering trial samples, instrument point supplementary installation, and similar requirements. Regular stock inventory is kept for national standards, American standards, conventional pressures, conventional thread types, and conventional diameters, with sufficient stock of mainstream equal-diameter and reducing styles in carbon steel and stainless steel, and in-stock orders are shipped within 24 hours. For conventional standard batch orders, production is scheduled on our own forging and precision machining lines; please contact us to confirm the specific delivery time. Packaging uses export-grade protection: plastic thread protector caps are added to threaded ports, carbon steel parts are coated with anti-rust oil, stainless steel parts are pickled and passivated, individual pieces are wrapped in bubble film, small and medium specifications use cartons, and bulk large-diameter items use fumigated wooden pallets. Neutral packaging, customer LOGO private labeling, and project-specific shipping mark customization are supported.

Service & Support

All TOL threaded branch outlets undergo fivefold quality inspection before leaving the factory: appearance screening, precision inspection of arc surface accuracy, thread profile calibration, dimensional verification, and nondestructive testing. If customers encounter problems after receiving the goods, such as original factory quality defects, wrong specifications shipped, damaged thread profiles, inconsistent dimensions, or transport damage, we bear full responsibility and support free replacement, returns, and exchanges. We provide free guidance on high-pressure instrument pipeline network selection, welding and installation processes, threaded connection debugging, on-site point layout optimization, and technical Q&A. We support long-term cooperative customers with inventory consignment management, partial shipments, and replenishment on demand. If you need to customize non-standard reducing sizes, extended necks, special thread profiles, or special materials, please contact us to confirm the specific plan.

FAQ

What is the core advantage of TOL threaded branch outlets?

Integral forging provides built-in reinforcement, and the upper end tapered thread can directly screw onto instrument valves, eliminating secondary welding, making disassembly and assembly convenient, occupying little space, and making it suitable for high-pressure miniature functional points.

How are TOL, SOL, and WOL distinguished?

For applications requiring frequent instrument disassembly and assembly and pursuit of rapid maintenance, choose TOL threaded type; for dense fixed instrument points, choose SOL socket weld type; for high-temperature and high-pressure permanent main branch connections, choose WOL butt weld type.

What are the commonly used thread standards?

The mainstream in foreign trade are NPT American tapered thread and BSPT British tapered thread; RC pipe thread and other non-standard thread profiles can also be customized. Please contact us to confirm the specific standard.

What is the pressure adaptation range?

3000LB is suitable for conventional high pressure, and 6000LB is suitable for thickened ultra-high pressure. The specific selection needs to be confirmed according to the main pipe wall thickness, medium, and working conditions. You are welcome to contact us for assistance.

Is non-standard customization supported?

We support customization such as non-standard reducing, extended neck, special thread profiles, special materials, and surface treatment. Please provide drawings or samples, and we can reverse-engineer a one-to-one custom match.

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